Laser-Flame Composite Cutting Machine for 50-200mm Carbon Steel

For manufacturers in the EU, U.S., and Middle East tackling the challenges of processing ultra-thick carbon steel plates, our Large-Format Gantry Laser-Flame Composite Cutting Machine offers a revolutionary solution. By integrating a 12kW laser with traditional flame cutting, this machine is engineered to overcome the inefficiencies of standalone processes, delivering unmatched speed, precision, and versatility for heavy-industry applications.

Product Overview

This machine is specifically designed for 50-200mm thick carbon steel plates, featuring a massive 18,000mm x 3,000mm cutting area. It seamlessly merges the intense, focused energy of a fiber laser with the robust penetrating power of a flame heat source. This synergy is intelligently managed by the advanced Bochu FS9000 composite bevel cutting software, which allows for sophisticated cutting path planning and real-time adjustment of parameters.

Key Features & Advantages

1. Laser-Flame Composite Cutting Technology

• Coaxial & Non-Coaxial Operation: The laser and flame can operate either co-axially or non-coaxially, optimized for different material thicknesses and desired cut qualities .

• Superior Cut Quality: This method solves common thick-plate cutting issues such as severe deformation, melting collapse on the upper edge of the kerf, and stubborn dross adhesion on the lower side. The result is a cut edge with excellent verticality and a smooth, high-quality surface .

• Deep Penetration Power: The combination allows for significantly greater cutting thickness compared to conventional methods, efficiently handling the toughest 200mm carbon steel.

2. Enhanced Performance for Thick Plates

• High Piercing Efficiency: The concentrated laser energy initiates piercing rapidly, drastically reducing the wait time typically associated with pre-heating thick plates in traditional flame cutting. This leads to a direct increase in overall machine utilization and productivity.

• Optimized Speed and Precision: With a single-axis positioning speed of over 30m/min and high positioning accuracy, the machine ensures fast movement without sacrificing the precision required for large components .

3. Intelligent and Automated Operation

• Bochu FS9000 Software: This central nervous system provides a seamless workflow from design to cut. It supports complex beveling and nesting, making the machine exceptionally user-friendly and reducing the potential for operator error.

• Smart Diagnostics: Integrated systems monitor the machine's health, providing alerts and diagnostics to minimize unplanned downtime and simplify maintenance .

4. Durability and Eco-Conscious Design

• Robust Construction: The reinforced gantry structure is built to withstand the rigors of heavy-duty industrial use while maintaining long-term stability.

• Reduced Environmental Impact: The composite cutting process generates less slag and cutting fume compared to standard flame cutting, contributing to a cleaner and safer workshop environment .

Technical Specifications

Frequently Asked Questions (FAQ)

Q1: What is the primary advantage of laser-flame composite cutting over pure flame cutting for thick plates?
A1: It directly addresses the pain points of pure flame cutting, which include low efficiency, large heat-affected zones causing deformation, and poor cut quality on the upper and lower edges of the kerf. The composite method offers faster speeds, superior cut verticality, and a much smoother finish .

Q2: How does the machine achieve such high piercing efficiency?
A2: The 12kW laser rapidly concentrates energy to initiate a pierce point almost instantly, even in very thick plates. This eliminates the prolonged pre-heating stage of traditional oxygen cutting, significantly speeding up the start of every cut and boosting overall throughput.

Q3: Is the machine difficult to operate and program?
A3: Not at all. The integration of the Bochu FS9000 software simplifies the entire process. Operators can easily set cutting parameters for different thicknesses through an intuitive interface, and the software automates the generation of complex paths, including bevel cuts.

Q4: What about shipping and delivery to the EU, U.S., or Middle East?
A4: We offer a streamlined supply chain with a short 45-day delivery cycle. Our services are designed for a hassle-free experience, handling logistics and documentation to ensure timely delivery.

Why Choose Our Solution?

This Laser-Flame Composite Cutting Machine is more than just a tool—it's a strategic investment for any fabricator working with ultra-thick materials. It replaces multiple dedicated machines, slashes processing time, and delivers a finish that reduces or eliminates secondary operations. With its powerful 12kW laser, intelligent software, and robust build, it empowers businesses in shipbuilding, energy, and heavy machinery to take on massive projects with confidence and unparalleled efficiency.

Contact us today to discuss your specific requirements and schedule a virtual demonstration!